Miele W865 rinses light flashing

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  • #101642
    Blackpool
    Participant

    Hello guys

    I have read the forum entries on this issue and done the following :

    1. Checked the brushes – they are fine (usual uneven wear but the shortest still has plenty of carbon it and contacts the commutator – vernier check)
    2. Pulled the board and the fuse has not blown (i assume the relay is fine because it seems that fuses first and then blows the fuse – causing the issue)
    3. Blown down the black water pipe and no obstructions
    4. Checked the drain and no obstructions
    5. Drum spins freely
    6. Motor turns freely
    7. No burning on armature

    Which makes me think its either the motor? Or I have seen a reference to the bell sensor?

    Background, no loud bangs, i just switched the machine on and it filled before flashing rinses.

    My questions are :

    1. How do I test the motor for continuity in situ? I assume the contacts are the ones the carbon brush housing mounts into but which are which?
    2. Same ‘how to’ goes for an insulation test (or is that not required)
    3. Where is the bell sensor? Is it the white moulding attached to the drum that the black pipe goes into? Is is removable?

    Any other thoughts would be appreciated.

    Best

    #485514
    electrofix
    Moderator

    you need to check the4 motor for continuity on all circuits

    you have already pulled off the rear cover on the motor

    you then have to work your way along the contacts in order. hold on lead on a contact and then try every other one to see what connects to what

    you should have
    2 connecting to armature and brushes
    2 or 3 connecting to the field coil
    2 at a slightly higher resistance for the tacho

    see if you can find those

    if you need to find which one the brushes are you can get to the brush holder with 1 lead of the motor round the side. then look for 2 contacts that connect

    do all this with motor plug out

    Dave

    #485515
    Blackpool
    Participant

    Hello Dave

    Sorry for the delay in replying I have been working away.

    I found an article from another reader (similar issue) allocating the pins appropriately :

    My readings are in bold (other reader in brackets) :

    Brushes pins 3-4 : 3.5 ohms (v 3.0 ohms)
    Windings pins 5-7 2.6 ohms (v 2.7 ohms); 5-6 1.3 ohms (v 1.5 ohms); and 6-7 1.9 ohms (v 1.5 ohms)
    Rotation sensor pins 1-2 500 ohms (v 310 ohms)

    The motor was ok on the other reader. So I assume its ok for me.

    I have ordered new brushes (as preventative maintenance) but the above seems to confirm they are not the issue.

    Other checks :

    I have blown down the black pressure sensor tube and the water bubbled. Drain was then cloudy. But rinses still flashing.

    Not sure how to get the water bell off the drum, to check for the input being bunged up, no obvious bolt just a white fitting but will investigate further

    As I said, the fuse on the PCB has not blown. So I assume the relay is fine? My understanding is the contacts usually weld together and immediately blow the fuse.

    Best

    Mark

    #485516
    electrofix
    Moderator

    bell sensor is not a problem at this point, once you pull off the tube the machine should at least spin

    if the motor is ok then its only a harness or board fault

    check harness for broken wires

    Dave

    #485517
    Blackpool
    Participant

    Thanks Dave

    I have checked the harness and cannot see any broken wires. But I have discovered something unusual (or I think it is)

    The relay has 4 pins per side :

    The top pins are power which are not relevant for this analysis (because power is always disconnected). And the next 3 pins (I will call pins 1, 2 and 3) represent the switch position on each bank. So RHS (and LHS) should normally be in their respective 1 & 2 resting position. And 1 and 3 when activated.

    With the PCB disconnected and on the table. There is continuity between pins 1 and 2 (as expected confirming their correct resting state) and OL between 1 and 3 (as expected because not activated). But when I connect the harness (no power involved). There is continuity between 1 and 2 and 1 and 3.

    Is that normal? Does the harness when connected create this anomoly of continuity everywhere?

    I did notice a very very faint coating of black dust on the board and on the relays in this area (there is a similar but not the same relay below it) but thought that was just 20 years of age. There was some very light black dusting elsewhere too.

    What is strange is if the relay has blown, why has it not blown the fuse?

    Mark

    #485518
    electrofix
    Moderator

    chances are your reading a motor coil so its not a problem
    if you want to prove it 100 per can unplug the motor

    Dave

    #485519
    Blackpool
    Participant

    I thought it might be something along those lines.

    Is there any way to test the relay with power. Either (1) mains … I was thinking detach the PCB from the door and put the machine on spin. It will not spin but thought that might confirm the relay contacts have welded together. But I suspect I will still have the motor coil issue? or (2) with a battery with PCB on table?

    #485520
    electrofix
    Moderator

    if relay had gone so would the fuse

    double check fuse

    relay contects are in pairs so you have 2 lines of 3 contacts left and right
    with board disconnected both sides of the relay should resd the same

    Dave

    #485521
    Blackpool
    Participant

    Hello Dave

    Checked fuse and its not blown.

    Removed the air chamber and its like new, no gunk whatsoever. You could practically eat your dinner out of it.

    Then decided to empty the drum of clothes and see what is actually happening with a view to resetting the pressure switch.

    Drum emptied, added about 3 litres of water, drained and then selected finish before selecting quick wash.

    Drum filled but as soon as the fill cycle finished the ‘rinses flashed again’ and the wash cycle never engaged.

    But here are the interesting bits :

    1. I set to drain and without even hitting start the drum tried to fill again. When I hit drain the drum only partially emptied. I had to use drain twice.
    2. So when fully drained I tried again, selected quick wash, drum filled, rinses flashed, wash cycle never engaged. Moved selector to drain (no attempted re-fill this time) but again when I did hit start for drain, the drum only partially emptied. I had to hit drain twice.

    So could the issue be drain related? I have moved the machine to make a new face plate for the dryer which sits next to it and I am wondering if the drain could have been affected or some issue with the drain or something that controls the drain??

    #485522
    electrofix
    Moderator

    still think its motor related
    motor is not starting and machine is expecting the feedback so shows error

    Dave

    #485523
    Blackpool
    Participant

    Could it be the pressure switch causing all of this?

    I am not hearing any click when I remove the black tube

    #485524
    electrofix
    Moderator

    no and dont blow into the switch as it wrecks it

    its not a switch it a variable reluctor. can detect water level of a few liters and measure water level accurately


    Dave

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