Washing Machine Fill Level

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  • #99339
    John.G
    Participant

    I have two Zanussi machines, one, a 2006 ZWF1221G model works perfectly either on mains or CWST (cold water storage tank), with a empty drum the filling volume is 16 litres, only difference is that the filling time is, as expected, far longer on CWST, If I divert some water via the soap tray space into a bucket, it will increase the fill time and still fill the drum with 16 litres of water, all as expected as a pressure switch monitors the level.

    The other machine a 2013 ZWG6141P works OK on mains fill with a fill volume of 14.4 Litres BUT with a fixed filling time of 124 secs, if I divert some water via the soap tray space into a bucket, it will still only give a timed fill of 124 secs irrespective of how much water is diverted. This is normally not a problem but occasionally in the summer, we have to run both machines on the CWST and this machine will still only give a timed “fill” of 124 secs which results in a filling volume of 5.9 litres (too little), if I divert some water like above, the fill time is still only 124 secs.

    Either machine, if started with the fill valve shut will shut off the fill solenoid valve(s) after 5 minutes accompanied by a flashing run light and the programme is (obviously) stopped.

    I have posted this on numerous sites but no seems to think that a timed fill is ever used in any make of washing machine????.

    #475901
    electrofix
    Moderator

    a timed fill is never used by a washing machine but the machine expected to get to a certain fill level in a given time. if this level is not reached the machine shuts off. On of the reasons the fill level is not reached is if the machine has sprung a leak. the time out is to prevent floods not to time fill it

    Dave

    #475902
    John.G
    Participant

    Thanks Dave,
    That is happening to mine, if I close the filling valve it will time out after 5 minutes but doesn’t explain the apparently 124 sec constant fill time, might try a new pressure/level switch maybe some fault or other in this stops the fill after this 124 sec time, I’m pretty sure its been like this from new.

    #475903
    John.G
    Participant

    John.G wrote:I have two Zanussi machines, one, a 2006 ZWF1221G model works perfectly either on mains or CWST (cold water storage tank), with a empty drum the filling volume is 16 litres, only difference is that the filling time is, as expected, far longer on CWST, If I divert some water via the soap tray space into a bucket, it will increase the fill time and still fill the drum with 16 litres of water, all as expected as a pressure switch monitors the level.

    The other machine a 2013 ZWG6141P works OK on mains fill with a fill volume of 14.4 Litres BUT with a fixed filling time of 124 secs, if I divert some water via the soap tray space into a bucket, it will still only give a timed fill of 124 secs irrespective of how much water is diverted. This is normally not a problem but occasionally in the summer, we have to run both machines on the CWST and this machine will still only give a timed “fill” of 124 secs which results in a filling volume of 5.9 litres (too little), if I divert some water like above, the fill time is still only 124 secs.

    Either machine, if started with the fill valve shut will shut off the fill solenoid valve(s) after 5 minutes accompanied by a flashing run light and the programme is (obviously) stopped.

    I have posted this on numerous sites but no seems to think that a timed fill is ever used in any make of washing machine????.

    Can now confirm that a brand new ZWF7254B4PW behaves exactly as the ZWG6141P, ie both machines do a timed fill so fill level is dependent on water pressure so if one user has a mains pressure of 2 bar vs another with a pressure of 4 bar then the fill level will only be 71{e5d1b7155a01ef1f3b9c9968eaba33524ee81600d00d4be2b4d93ac2e58cec2d} and if supplied from a attic tank only 35{e5d1b7155a01ef1f3b9c9968eaba33524ee81600d00d4be2b4d93ac2e58cec2d}. of that at 4 bar pressure. Both these machines have exactly the same (analogue) level sensor whereas my old ZWF1221G has the contacts type level (pressure) switch.

    #475904
    stratfordgirl
    Participant

    This intrigues me John. I think the answer may lie in your water supply. 124 seconds seems an unusually long time for a machine to fill. With an empty drum. the initial fill time on my Miele washing machine is around 30 seconds. Perhaps your water pressure is very low or the tap is partially blocked and restricting flow.

    Where flow rate is weak, the machine may be programmed to strike a balance between cleaning performance and program duration. You may find that different wash programs use different criteria, eg shorter cycles set a time limit, but longer ones don’t.

    What I am certain of is that water level is not determined purely by filling time.

    #475905
    John.G
    Participant

    Not sure what you mean by initial fill but on the above Zanussi, it initially fills for 35 secs (prewash) and then for a further 89 secs via the powder dispersant drawer (total of 124 secs). These filling times appear to be fixed on this particular machine (60 min programme) with or without clothes at my normal mains pressure of ~ 2.5 bar.

    #475906
    stratfordgirl
    Participant

    By initial fill, I meant total to fill time for the main wash phase. Exact timings are 9 seconds into the prewash compartment, followed by 18 seconds through the main wash compartment. This is with 3 bar mains pressure.

    #475907
    John.G
    Participant

    You should get ~ 10{e5d1b7155a01ef1f3b9c9968eaba33524ee81600d00d4be2b4d93ac2e58cec2d} increase in flow at 3 bar vs 2.5 bar, my measured (pumped out) volume was 14.4 litres and assuming roughly proportionate flows for both machines then your machine might only contain ~ 27/124*1.1*14.4 or 3.5 litres, enough to cover the heating element but I would guess very little showing in the drum?, the zanussi fills with almost 6 litres from the attic header tank (0.5bar).

    If you put your normal clothes load in the machine is more water added to allow for clothes soakage and for how long?.

    #475908
    stratfordgirl
    Participant

    John.G wrote:You should get ~ 10{e5d1b7155a01ef1f3b9c9968eaba33524ee81600d00d4be2b4d93ac2e58cec2d} increase in flow at 3 bar vs 2.5 bar

    This is too simplistic as flow doesn’t just depend on static water pressure. Pressure is defined as force per unit area, so flow rate will be broadly proportional to pressure and cross sectional area of the supply pipework at its narrowest point. Resistance due to sharp bends and long pipe runs will also have an effect.

    The 27 second fill time on my Miele delivered around 6.5 litres.

    It is not unusual for older washing machine supply taps to restrict flow rate due to corrosion and/or limescale. Static pressure will measure the same, but flow rate will reduce. I wonder if that could be an issue for yours. With a faster flow rate, I am sure your fill time would reduce.

    There may well be mileage in you trying out some longer wash cycles, to see how they affect behaviour. I would be surprised if you found the same fixed fill time for all programs.

    #475909
    John.G
    Participant

    Briefly, flow is reasonably proportional to the sq.root of dynamic pressure but the crux of my problem is that while we all agree that any washing machine fill level is or should not be a timed fill but should fill to the same programmed level consistently, irrespective of the pressure, my machine should do this between pressures of 0.5bar and 8 bar.
    Yes, my machine does have different fill times for the different programmes, a “mini 30” programme will give a fill time of 124 secs irrespective of supply pressure of 0.5 bar or 2.5 bar so, obviously the fill levels are different, a “cottons” programme will give a fixed fill time of 94 secs again irrespective of the supply pressures again with different fill levels, these “fixed” times remained the same despite changing the analogue pressure switch. My very old (2006) ZWF1221G model which has the old type pressure type level switch does give consistent fill levels irrespective of the supply pressure, the filling time just takes longer on the attic supply.

    #475910
    stratfordgirl
    Participant

    The point I was tying to make is that adequate water pressure does not necessarily give adequate flow. 7 litres a minute seems a poor flow rate. Your machine may be programmed to limit the fill time if flow rate is poor. This would be determined by the software.

    #475911
    electrofix
    Moderator

    i did look at the tech but it does not say anything about the software controlling fill apart from a max fill time of 5 mins

    Dave

    #475912
    John.G
    Participant

    It will time out/shut filling valves after 5 minutes if the wash is started with the filling valve shut off.

    Also just discovered that on a rinse only cycle (termed “extra rinse” on this machine) that the mains fill time is 134 secs but on attic supply is 266 secs.

    #475913
    stratfordgirl
    Participant

    That’s good to know. The extra rinse is likely a deeper water level, to ensure reliable application of fabric conditioner or other fabric treatments. I think this conforms the water level control is working as intended by the manufacturer.

    #475914
    John.G
    Participant

    IMO it only confirms that the water level control is working properly ONLY on this one (extra rinse) programme as it increases the filling time on attic supply to give the same fill level as when on mains supply, ie, the fill levels are the same whether on mains or attic supply. The filling times on any the other programmes are the same on either supply so the filling levels are clearly not the same.

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