Help on old Zanussi washer

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  • #12169
    MNewnham
    Participant

    I’ve got an old Zanussi series 600 washer (1992) that I bought in France when I lived there, that worked nicely when I moved back to the UK, and now sits in my basement here in the USA. It recently stopped emptying (the pump was clattering badly), so when I was back in the UK this year, I purchased a replacement pump and installed it, however I still have a problem that the machine will not empty.

    1. The new pump turns correctly under power when out of the unit.
    2. The machine empties correctly ok by placing the drain hose at floor level, so no blockages.
    3. I set up a test by tipping up the machine and feeding water into it via the filter, and the pump will empty the water fed in. It just won’t empty the water from the drum when its upright.

    Any suggestions appreciated

    Mark

    #148147
    Washman
    Participant

    Re: Help on old Zanussi washer

    Hi

    It could be the sump hose has a blockage.
    The sump hose is the big black hose from the tub to the filter , have a feel along it , socks often get caught there.


    Mike

    #148148
    MNewnham
    Participant

    Re: Help on old Zanussi washer

    Checked that, no luck. This could be a case of my amateurish installation.

    1. I’ve posted a picture of the pump as i reinstalled it. Could somone check and tell me if its upside down etc. http://www.geocities.com/ncsoft/zanussi/pump.jpg
    2. As the connecter was different on the pump than the old one, I had to cut the wires off and attach them to a new plug – purple for live, white for neutral – is that ok.
    3. The clear plastic tube that is attached to the housing was caught and pulled tight. Whats this for?

    TIA

    Mark

    #148149
    Martin
    Participant

    Re: Help on old Zanussi washer

    Pump looks fine, connections OK and the clear tube will likely be the air tube to the Pressure Switch near the top controls!

    #148150
    MNewnham
    Participant

    Re: Help on old Zanussi washer

    Thanks for checking that.

    I ran through the tests again, filled the machine with cold, then ran an empty. I can hear/feel the pump definitely vibrating, possibly turning, but no water is emptying. If I empty the machine into a bucket while the pump is running, it’s definitely just gravity working, but when the machine is nearly empty, I hear the ‘whooshing’ sound that I would expect and it feels like the pump is definitely turning.

    Any suggestions?

    Mark

    #148151
    Penguin45
    Participant

    Re: Help on old Zanussi washer

    Mark – post up a picture of the old pump motor will you? I have a suspicion about what has happned.
    Thanks,
    Penguin45.

    #148152
    Simon46
    Participant

    Re: Help on old Zanussi washer

    Like qualtex PMP 12 ? With the fan on the back?

    S.

    #148153
    litlor
    Participant

    Re: Help on old Zanussi washer

    Looking at the pump housing on this Zanussi you need a drain pump mod part number 50247950004 this is a askoll pump kit that replaces the old sole pump
    Hope this helps


    John

    #148154
    MNewnham
    Participant

    Re: Help on old Zanussi washer

    Ok, heres the old pump
    http://www.geocities.com/ncsoft/zanussi/oldpump1.jpg
    http://www.geocities.com/ncsoft/zanussi/oldpump2.jpg
    http://www.geocities.com/ncsoft/zanussi/oldpump3.jpg

    The last 2 responses confused me, do i need some kind of mod kit?

    #148155
    Simon46
    Participant

    Re: Help on old Zanussi washer

    Not a button/coin in drain hose acting like a shutoff valve when pump is operating? If that pump worked the new one should too.

    S.

    #148156
    litlor
    Participant

    Re: Help on old Zanussi washer

    Hi Mark the photo of the old pump is a plaset so the pump you have now fitted (Askoll) should work ok as the last post suggests look for restrictions like a coin

    #148157
    MNewnham
    Participant

    Re: Help on old Zanussi washer

    I checked the hose, (took it off the machine and ran a 75mm copper pipe through it). No blockage

    I’ve taken the pump off again and checked that it turned ok with power. That’s ok, but I’m surpised how noisy it is.

    I reassembled it, and it appears to be able to drain, but only if the hose is about 12” or less off the floor.

    Is it possible that this pump is faulty? Or another crazy idea i’ve had is that it can’t deal with the altitude here (I live at 5000m).

    #148158
    Twoten
    Participant

    Re: Help on old Zanussi washer

    Have you tried running water through the drain hose at mains pressure?

    It’s a possibility the pipe may have a plug of broken scale that has turned into sludge. It’s surprising but you can push a stick or pipe through it and think it’s clear but once you start pumping water through it the plug reforms and creates a blockage.

    #148159
    MNewnham
    Participant

    Re: Help on old Zanussi washer

    Replaced the hose, no help. The pump definitely does not seem to be ejecting water at any decent pressure.

    I’ve uploaded a wave file (about 40 seconds) of the machine trying to empty. At this point the machine is emptying into a bucket. at about 25 secs the machine has emptied, you can hear the change in sound. The microphone is right by the pump.

    http://www.geocities.com/ncsoft/zanussi/emptying.wav

    #148160
    Penguin45
    Participant

    Re: Help on old Zanussi washer

    Mike,
    How are you powering the machine? UK/Euro voltage is 230/240v.

    Penguin45.

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