It’s my experience that it’s well worth paying for better quality Torx bits, as some of the cheaper ones are more brittle. That’s the only downside of Torx; damn all chance of cam-out means it IS easier to overtorque them. Might be worth looking at the torsionzone style bits from Wera and the like.
Also well worth hitting the bit as sharp a tap as you can without damaging anything, with the intention of breaking the rust-hold.
(Apologies if you already do this, but I’m sure there are plenty out there who haven’t had experience in the motor trade…)